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Quality control and product management process production procedure of Hai Long Steel Structure Factory are always made according to international standards. With more than 20 years of experience in the field of construction - manufacturing, erection of steel structures, we always ensure our commitment to customers about standard product quality and completion on schedule. In this article, we will share with you the quality control process of steel structure at Hai Long factory.
Standards for quality control of steel structure products
Product quality control is a very important activity in the steel structure manufacturing process at Hai Long Steel Structure Factory. Therefore, we always apply quality inspection standards according to Vietnamese standards and international standards, improving and supplementing through actual production, as well as referencing and learning from factories. in the steel structure manufacturing industry.
Quality control is based on the principle of performing daily checks
All stages at the factory are strictly inspected by the quality control team, conducted by specialized engineers who are trained through practice and QC expertise with certificates issued by competent authorities. .
The product quality control measures applied by Hai Long are: Penetration test method, magnetic test method, ultrasonic test method.
Some methods to check product quality
- 100% inspection: For finishing stages: Welding, painting, packing.
Testing methods and tools: Tape measure, caliper, naked eye, gauge, dry film gauge, weld height gauge (specified in batches).
- Probability testing: Ultrasonic, magnetic, penetrative, measuring, visual inspection. Performed for all semi-finished products and finished products.
- Instruments and equipment for inspection and acceptance: Periodically inspected by a competent authority as prescribed:
- All kinds of tape measure
- Weld height gauge
- Nourishes of all kinds
- Ultrasonic equipment
- Supplies for osmosis and magnetism
- Wet film gauge
- Standard comparison of the surface after shooting the ball
- Dry film thickness gauge
Manufacturing drawings, material requirements and standards for painting and plating
– X-ray inspection of welds (when there are special requirements of customers)
Product quality check process
Supplies: The main and auxiliary materials are 100% inspected and the probability when entering the warehouse, the basis of the bill of lading, the purpose of use and the standard of the material.
Before leaving warehouse for production, materials are inspected, accepted, sampled and verified by customers at the competent inspection agency according to regulations.
After the above inspection and acceptance process, all materials are put into use when they have been verified, analyzed, tested and met specific quality requirements.
Check the cutting phase: Performed by producer (self-check) and process KCS staff (probability)
Test method: Actual measurement, visual observation (deformation), make and save the test results, submit to the factory manager the minutes (if seriously inconsistent)
The strict inspection is to ensure quality and prevent mass nonconforming semi-finished products.
Check jigs and welds:
- Fixing inspection: On the basis of manufacturing drawings, use rulers and gauges to check.
For rough jigs: Mainly self-testing (100%), KCS checks the probability, avoiding mass failure and deformation.
Testing tools: Gauge, protractor, tape measure.
For fine-tuning: perform test (self-test and 100% KCS test, pay special attention to define: datum, reference point and calibration curve)
Use: Gauges, rulers, calipers to check on the basis of manufacturing drawings.
- Welding test: Visually, welding height gauge, gauge (To detect post-weld deformation)
Rough welding: Visual inspection and measurement of welding height.
Crystal welding: Visual inspection, welding height measurement, penetration, ultrasonic, probability magnetism.
Mark and indicate to the production department that the defect is detected and require a time to fix it.
Check cleaning, painting, deformation
- Cleaning test: Visual and comparative samples.
- Fine grinding inspection: By naked eye.
- Check deformation: By naked eye, tape measure.
Paint test: By naked eye; Wet film gauge; Dry film meter.
Check paint film wet
Wet film test
Check the dry paint film
Packing inspection: By naked eye.
Warranty process and common defects, how to fix
Common defects and how to fix them:
Guarantee: The product is warranted according to the principle of traceability and archived records to attribute warranty responsibility to each individual and related department.